Equipment Reliability

Pump Keeps Damaging Seals

A pump develops repeated seal leakage or short seal life even after seal replacement.

Engineering decision

Determine whether seal damage is a symptom of alignment, dry running, pressure, temperature, vibration, shaft condition, flush arrangement, installation, or operating-point problems.

Preserve first

Evidence worth collecting before the condition changes

  • Where and when leakage starts
  • Seal faces, elastomers, shaft sleeve, and gland condition
  • Pump and driver alignment evidence
  • Suction/discharge pressure and process temperature where safely available
  • Start-up, priming, flushing, valve position, and dry-running history
Separate the explanations

Questions that improve the diagnosis

  • Does the pump remain primed and within its intended operating condition?
  • Is leakage immediate or progressive?
  • Are alignment, shaft runout, vibration, or pipe strain contributing?
  • Does the seal material match the actual fluid and temperature?
Avoid premature action

What not to conclude too early

  • Changing seal brand before defining the failure mechanism
  • Running a pump dry for troubleshooting
  • Tightening or modifying the seal arrangement without the correct procedure